CNC Gear Shaping Insert CIR.YKD5132 1149-59203(8) – PVD HYB208 Coated
Designed for difficult-to-machine materials excluding high-temperature alloys, this PVD-coated gear shaping insert delivers precision performance in demanding manufacturing applications.
Product Overview
The CNC Gear Shaping Insert Model CIR.YKD5132 1149-59203(8) with PVD HYB208 coating is engineered for all difficult-to-machine materials except high-temperature alloys. These inserts are critical cutting components in gear shaping processes, primarily used for machining tooth grooves in gears, racks, and other tooth-shaped parts.
Coating Specifications
| Coating Grade |
Type |
Key Characteristics |
Recommended Application |
| HYB208 |
PVD |
For difficult-to-machine materials (excluding superalloys) |
Bimetals, Copper, Aluminum, Non-ferrous metals |
| HYB208H |
PVD |
Enhanced version of HYB208 for specific composites |
Bimetals, Copper, Aluminum, Non-ferrous metals |
| HY08 |
PVD |
Uncoated (Substrate optimized for aluminum) |
Aluminum alloys |
| HYC208 |
PVD |
For solid carbide tools targeting reactive materials |
Titanium alloys, Superalloys |
| HYC508 |
PVD |
General purpose, balances wear resistance and toughness |
Steel, Quenched/Tempered steel, Pre-hardened steel, Cast iron, Stainless steel |
| HYHH08 |
CVD |
Cast iron specialized |
Cast iron, Ductile iron |
| HYS208 |
CVD |
Multi-functional & General purpose, offers corrosion/wear resistance & insulation |
Machining: Semi-roughing of cast iron & steel. Other: Corrosion/Wear/Insulation applications. Stage: Roughing to semi-finishing for cast iron. |
| HY029 |
CVD |
High wear resistance, optimized for high-speed machining |
Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
| HYS108 |
CVD |
High-speed machining specialized, for heavy-duty and finishing |
Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
Performance Advantages
- Wide processing scope: Capable of machining complex structures like internal gears and multi-gear clusters that are challenging for hobbing processes
- High tooth-profile accuracy: Precisely ground cutting edges and stable gear-shaping motion ensure exceptional tooth-profile and tooth-alignment accuracy
- Strong adaptability: Accommodates gears with different modules and pressure angles by changing insert specifications
Industry Applications
Automotive and Auto Parts Manufacturing: Essential for transmission gears, engine timing gears, and components for new energy vehicles where precision and reliability are critical.
Machinery Equipment Manufacturing:
- General Machinery: Used in lathe headstocks, reducers, and crane drives, particularly effective for multi-gear clusters with shoulders
- Heavy-Duty Machinery: Cemented carbide inserts provide durability for large-module gears in rolling mills and mining equipment
- Precision Machinery: High-speed steel inserts achieve pitch error ≤5μm for low-noise, high-precision transmission in instruments and textile machinery
Aerospace and Defense Industry: Vital for manufacturing high-performance gears in aero-engines and precision aerospace systems with extreme reliability requirements.
Rail Transit Equipment: Extensively used in manufacturing gears for high-speed trains and EMUs where fatigue strength and accuracy impact operational safety.
Shipbuilding and Offshore Engineering: Widely employed in ship power transmission systems and offshore rig components operating in corrosive environments.
Wind Power Equipment Manufacturing: Significant role in manufacturing gears for main gearboxes, yaw, and pitch control systems in wind turbines.
Frequently Asked Questions
Q: Are you the original manufacturer of the inserts?
A: Yes, we are the original factory for both standard and non-standard inserts with 14 years of entrepreneurial history. We maintain our own production lines, design teams, and sales teams.
Q: How long is your delivery time?
A: Delivery time is determined according to customer order requirements. Please communicate specific details directly with our customer service team.
Q: What is the best way to contact you?
A: Contact us via email, WhatsApp, WeChat (ID: hanyuhaoyangtools), phone (+86 13880606307), or live chat on our website.
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