CNC Automotive Gear Shaping Insert HYS15-R11.75 – PVD HYB208 Coated, for Difficult Materials (Excl. High-Temp Alloys)

Designed for difficult materials (excluding high-temperature alloys), this PVD-coated gear shaping insert delivers precision performance in demanding automotive and industrial applications.

Gear shaping inserts are critical tool components directly involved in cutting during gear shaping processing. They are primarily used for machining tooth grooves of tooth-shaped parts such as gears and racks. Together with blind-groove inserts, they are commonly employed in petrol vehicle manufacturing.

• Wide processing scope: Capable of processing structures like internal gears and multi-gear clusters that are difficult to handle by hobbing, overcoming hobbing limitations
• High tooth-profile accuracy: Precisely ground cutting edges and stable gear-shaping motion ensure high tooth-profile and tooth-alignment accuracy for precision gear manufacturing
• Strong adaptability: Changing inserts of different specifications enables machining gears with various modules and pressure angles, offering exceptional flexibility

The automotive industry represents one of the largest application fields for gear shaping inserts. Gears, as core components of automotive transmission systems, demand extremely high accuracy and reliability requirements. Applications include transmission systems, engine components, and new energy vehicles.

Numerous transmission mechanisms in machinery equipment rely on gears for power transmission. Gear shaping inserts are essential in manufacturing various general-purpose and special-purpose machinery.

• General machinery: Processing gears in machine-tool headstocks, reduction gears, crane transmission gears, and multi-gear clusters with shoulders where gear shaping inserts avoid structural interference
• Heavy-duty machinery: For large-module gears in large-scale rolling mills and mining machinery, cemented-carbide gear shaping inserts withstand high-load cutting from roughing to semi-finishing
• Precision machinery: High-speed steel gear shaping inserts ensure pitch error ≤ 5μm through precision grinding for small-module precision gears in instruments, meters, and textile machinery

Aerospace and defense equipment have stringent requirements for gear reliability, lightweight construction, and adaptability under extreme conditions. Gear shaping inserts play a crucial role in high-end gear manufacturing for aero-engines and aerospace equipment.

Transmission systems in rail transit equipment endure long-term operation with high frequency and heavy loads. Gear fatigue strength and accuracy directly impact driving safety. Applications focus on high-speed trains, EMUs, and rail transit vehicles.

Gears in ship power transmission systems and offshore equipment must adapt to humid, highly corrosive environments while transmitting high power. Gear shaping inserts are widely used in ship power and offshore equipment manufacturing.

Wind power gearboxes are core components for converting wind energy into electrical energy. Gears must withstand enormous torque and alternating loads, creating significant demand for gear shaping inserts in wind power gearboxes and yaw/pitch control systems.

Yes, we are the original factory for both standard and non-standard inserts with a 14-year entrepreneurial history. We maintain our own production lines, design teams, and sales teams.

Delivery time is determined according to customer order requirements. Please communicate specific details directly with our customer service team.

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