Gear - shaping inserts are key tool components directly involved in cutting during gear - shaping processing. They are mainly used for machining the tooth grooves of tooth - shaped parts such as gears and racks. Gear - shaping inserts, together with blind - groove inserts, are commonly used in petrol vehicles.
Performance Advantages
- Wide processing scope: They can process structures like internal gears and multi - gear clusters that are difficult to handle by hobbing, making up for the limitations of hobbing.
- High tooth - profile accuracy: With precisely ground cutting edges and stable gear - shaping motion, they can ensure high tooth - profile and tooth - alignment accuracy, which is suitable for precision gear manufacturing.
- Strong adaptability: By changing inserts of different specifications, they can machine gears with different modules and pressure angles, offering great flexibility.
The automotive industry is one of the largest application fields of gear - shaping inserts. Gears, as the core components of the automotive transmission system, have extremely high requirements for accuracy and reliability. (Transmission system, engine components, new energy vehicles)
Numerous transmission mechanisms in machinery equipment rely on gears to transmit power. Gear - shaping inserts are essential in the manufacturing of various general - purpose and special - purpose machinery.
- General machinery: Used for processing gears in machine - tool headstocks, reduction gears, crane transmission gears, etc. Especially for multi - gear clusters with shoulders, gear - shaping inserts can avoid structural interference and complete the tooth - profile machining of each gear ring.
- Heavy - duty machinery: For large - module gears like those of large - scale rolling mills and mining machinery, cemented - carbide gear - shaping inserts can withstand high - load cutting and efficiently progress from roughing to semi - finishing.
- Precision machinery: In the processing of small - module precision gears in fields such as instruments, meters, and textile machinery, high - speed steel gear - shaping inserts can ensure a pitch error of ≤ 5μm through precision grinding, meeting the requirements of low - noise and high - precision transmission.
Aerospace and defense equipment have stringent requirements for the reliability, lightweight, and adaptability of gears under extreme conditions. Gear - shaping inserts play a crucial role in high - end gear manufacturing. (Aero - engines, aerospace equipment)
The transmission system of rail transit equipment has to endure long - term operation with high frequency and heavy load. The fatigue strength and accuracy of gears directly affect driving safety. The application of gear - shaping inserts in this field mainly focuses on high - speed trains and EMUs, as well as rail transit vehicles.
Gears in ship power transmission systems and offshore equipment need to adapt to humid and highly corrosive environments and transmit high power. Gear - shaping inserts are widely used in their manufacturing. (Ship power, offshore equipment)
Wind power gearboxes are the core components for converting wind energy into electrical energy. Gears need to bear huge torque and alternating loads. The demand for gear - shaping inserts in the processing of wind power gears is significant. (Wind power gearboxes, yaw and pitch control systems)
Company Introduction
As a Chinese enterprise that has been deeply engaged in the cutting - tool field for 14 years, Sichuan Hanyu Haoyang Company owns a modern intelligent production factory, equipped with high - precision grinders, edge - rounding machines and many other high - end devices. It has established a full - process automated production line from raw material inspection and grinding to finished product delivery. Each insert is inspected, with a monthly output of up to 200,000 pieces and an annual production capacity of over 2 million inserts. It ensures efficient delivery through large - scale production. With micron - level processing accuracy and strict tolerance control of ±0.001mm, we can meet the processing requirements for complex tooth shapes in high - end fields such as aerospace and automotive manufacturing, ensuring that each insert reaches the international advanced level.
In terms of R & D and innovation, we have obtained more than 20 national patented technologies, and successfully developed several high - precision and high - quality inserts. Their wear resistance and cutting efficiency have increased by more than 30% compared with traditional products, continuously providing customers with more competitive solutions. Choosing Sichuan Hanyu Haoyang means choosing the dual commitment of technical strength and quality assurance!
FAQ
1. Q: Are you the original manufacturer of the inserts.
A: Yes, we are the original factory for both standard and non - standard inserts with a 14 - year entrepreneurial history. We have our own production lines, as well as design and sales teams.
3. Q: How long is your delivery time?
A: It is determined according to the customer's order.You can communicate the details directly with the customer service on our website.
4. Q: What is the best way to contact you?
A: You can contact us by email, telephone, or online chat.
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