CNC Gear Shaping Insert, Model HY-DP151204, with PVD Coating HYB208, Suitable for All Difficult-to-Machine Materials Except High-Temperature Alloys.

PVD Coating HYB208, suitable for all difficult-to-machine materials except high-temperature alloys.

Gear-shaping inserts are key tool components directly involved in cutting during gear-shaping processing. They are mainly used for machining the tooth grooves of tooth-shaped parts such as gears and racks. Gear-shaping inserts, together with blind-groove inserts, are commonly used in petrol vehicles.

• Wide processing scope: Can process structures like internal gears and multi-gear clusters that are difficult to handle by hobbing, making up for the limitations of hobbing.
• High tooth-profile accuracy: With precisely ground cutting edges and stable gear-shaping motion, they can ensure high tooth-profile and tooth-alignment accuracy, suitable for precision gear manufacturing.
• Strong adaptability: By changing inserts of different specifications, they can machine gears with different modules and pressure angles, offering great flexibility.

The automotive industry is one of the primary application fields for gear-shaping inserts. As core components of transmission systems, gears demand exceptional precision and reliability. These inserts are critical for manufacturing transmission gears, engine timing gears, and components for new energy vehicles.

Numerous transmission mechanisms in industrial machinery rely on precision gears for power transmission, making gear-shaping inserts essential for production.

• General Machinery: Used for machining gears in lathe headstocks, reducers, and crane drives. Their design is particularly effective for multi-gear clusters with shoulders, avoiding structural interference during machining.
• Heavy-Duty Machinery: For large-module gears in rolling mills and mining equipment, cemented carbide gear-shaping inserts provide the durability needed for high-load cutting from roughing to semi-finishing.
• Precision Machinery: In instruments, meters, and textile machinery, high-speed steel inserts can achieve a pitch error of ≤5μm after precision grinding, meeting stringent requirements for low-noise, high-precision transmission.

Aerospace and defense equipment impose extreme demands on gear reliability, weight, and performance. Gear-shaping inserts are vital for manufacturing high-performance gears used in aero-engines and precision aerospace systems.

The transmission systems in rail transit must withstand prolonged high-frequency, high-load operation. Gear fatigue strength and accuracy directly impact operational safety. These inserts are extensively used in the manufacturing of gears for high-speed trains, EMUs, and other rail vehicles.

Gears in marine propulsion and offshore equipment must operate in highly corrosive environments while transmitting significant power. Gear-shaping inserts are widely employed in the manufacturing of ship power transmission systems and various offshore rig components.

Wind turbine gearboxes are core components for converting wind energy. Their gears endure massive torque and alternating loads. Gear-shaping inserts play a significant role in manufacturing gears for main gearboxes as well as yaw and pitch control systems.

A: Yes, we are the original factory for both standard and non-standard inserts with a 14-year entrepreneurial history. We have our own production lines, as well as design and sales teams.

A: It is determined according to the customer's order. You can communicate the details directly with the customer service on our website.

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